Flux Vector VFD’s PSV4 Series

 

200V Class Rated Input Voltage: 200 – 240VAC + 10%, Three Phase (3Ø) 50/60Hz + 5% Rated Output Voltage: 200 – 230V + 10%, Three Phase (3Ø) According to supply voltage.

 

PSV4 Series 230V Model Selection Table
HP	Model	kW	kVA	Output (A)
½	PSV4-05	0.4	1.2	3.0
1	PSV4-10	0.75	2.1	5.0
2	PSV4-20	1.5	3.1	7.5
3	PSV4-30	2.2	4.3	10.5
5	PSV4-50	3.7	6.8	16.5
7½	PSV4-75	5.5	9.9	24
10	PSV4-100	7.5	13.3	32
15	PSV4-150	11	19.1	46
20	PSV4-200	15	26.6	64
25	PSV4-250	18.5	31.5	76
30	PSV4-300	22	39.4	95
40	PSV4-400	30	50.2	121
50	PSV4-500	37	60.2	145
60	PSV4-600	45	75.6	182
75	PSV4-750	55	91.4	220

 

400V Class Rated Input Voltage: 380 – 480VAC + 10%, Three Phase (3Ø) 50/60Hz Rated Output Voltage: 380 – 480V, Three Phase (3Ø) According to supply voltage.

PSV4 Series 460V Model Selection Table
HP	Model	kW	kVA	Output(A)
1	PSV4-11	0.75	2.1	2.5
2	PSV4-21	1.5	3.1	3.8
3	PSV4-31	2.2	4.3	5.3
5	PSV4-51	3.7	6.8	8.6
7½	PSV4-76	5.5	9.9	12
10	PSV4-101	7.5	13.3	16
15	PSV4-151	11	19.1	23
20	PSV4-201	15	26.6	32
25	PSV4-251	18.5	31.5	38
30	PSV4-301	22	39.4	48
40	PSV4-401	30	50.2	58
50	PSV4-501	37	60.2	75
60	PSV4-601	45	75.6	90
75	PSV4-751	55	91.4	110
100	PSV4-1001	75	123.8	149
125	PSV4-1251	90	146.3	176
150	PSV4-1501	110	180.4	217
200	PSV4-2001	200	216.1	260

 

Control Method:
Line to line sine-wave pulse width modulation (PWM) control

Output Frequency Range:
0.1 – 400 Hz
To operate the beyond 50/60 Hz,
consult the motor manufacturer
about the maximum allowable speed

Frequency Accuracy:

Digital command:
+ 0.01% of the max. frequency

Analog command:
+ 0.2% (25C + 10C) of the max. frequency

Frequency Resolution:

Digital Setting: 0.01 Hz
Analog Setting: Max. frequency/4000
(O terminal: 12 bit 0-10V,
O2 terminal: 12 bit -10 to +10V)

V/F Characteristics:
V/F free setting, (30-400 Hz of base frequency),
Constant torque, and reduced torque of V/F control.
Sensorless vector control

Speed Fluctuation:
+ 0.5% (sensorless vector control)

Overload Capacity:
150%, 60 Seconds
200%, 0.5 Seconds

Acceleration/Deceleration Time:
0.1 – 3600 sec. (linear/curve, accel./decel. selection),
Two stage accel./decel.

Starting Torque:
200% at 0.5 Hz (Sensorless vector control), 150% at around 0 Hz (Sersorless vector control, with a motor one size frame down)

Braking:

Dynamic Braking –
Built-in BRD circuit (Optional resistor) for 15, 20 HP only.
External dynamic braking unit (option) for 25 HP & above.
Braking resistor is not integrated in the inverter.
Please install optional braking resistor or dynamic braking unit when large control torque is required.

Minimum value of resistor (ohms) –
1/2 – 1 HP: 50 ohms
2 – 5 HP: 35 ohms
7.5 – 15 HP: 17 ohms
greater than 15 HP: 0 ohms

DC Braking –
Performs at start; under set frequency at deceleration,
or via an external input (braking force, time and operating
frequency)

Input Signal:

Frequency Setting –
Operator:
Up(1) and Down(2) keys/value setting keys.

External signal:
DC 0 ~ 10 VDC,
-10V to +10V (input impedence 10k ohms),
4 ~ 20 mA (input impedence 100k ohms)

External Port:
Set by RS485

Forward/Reverse/Start/Stop –
Operator:
Run key/Stop key (FW/RV can be set by command)

External signal:
FW RUN/STOP (NO contact), RV set by terminal assignment (NO/NC selection), 3-wire input possible

External Port:
Set by RS485

Intelligent Input Terminals –
Selection of 8 functions from:
RV(Reverse), CF-ICF-4(Multispeed command),JG(Jogging),DB(ExternaI DC braking), SET(Second motor constants setting), 2CH(Secondaccel./decel.), FRS(Free-run stop), EXT(External trip), USP(Unattended start protection), CS(Change to/from commercial power supply), SFT (Software lock), AT(Analog input selection), SET3(Third motor constants setting),RS(Reset), STA(3wire start), STP(3-wire stop), F/R(3-wire fwd/rev), PID(PID On/Off), PIDC(PID reset), CAS(Control gain setting), RS(Reset), STA(3wire start), STP(3-wire stop),F/R(3-wire fwd/rev), PID(PID On/Off), PIDC/PID reset), CAS (Control gain setting), UP/DWN(Remote controlled accel/decel), UDC(Remote controlled data clearing), OPE(Operator control), SF1-SF7(Multispeed bit command 1-7), OLR(Overload limit change), TL(Torque limit enable), TRQ1, TRQ2(Torque limit selection (1)(2)), PPI(P/PI selection), BOK(Brake verification), ORT(Orientation), LAC(LAD cancel), PCLR(Positioning deviation reset), STAT(90-degree phase difference permission), NO(Not selected).

Thermistor Input –
One terminal (PTC characteristics)

Output Signal:

Intelligent Output Terminal –
Five open collector terminals and one NO-NC combined contact. Selection from:
RUN(Run signal), FA(Frequency arrival signal (at the set frequency)), FA2(Frequency arrival (at or above the set frequency)), OL(Overload advance notice signal), OD(Output deviation for PID control), AL(Alarm signal), TRQ(In torque limit), RNT(Operation time over), ONT(Plug-in time over), THM(Thermal alarm), BRK(Brake release), BER(Brake error), ZS(Zero speed), Frequency arrival signal (at or above the set frequency)(2)), Frequency arrival signal (only at the set frequency)(2)), OL2(Overload advance notice signal)(2)), (Terminal 11-13 or 11-14 are automatically configured as ACO-AC2 or ACO-AC3 when alarm code output is selected at C62)

Intelligent Monitor Output Terminal –
Analog voltage, analog current, pulse line output

Display Monitor:

Output frequency, output current, scaled value of output frequency, trip history, I/O terminal condition, input power, output voltage.

Other Functions:
V/F free setting (up to 5 points), frequency upper/lower limit, frequency jump, accel/decel curve selection, manual torque boost value and frequency adjustment, analog meter tuning, start frequency setting, carrier frequency setting, electronic thermal free-setting, external frequency output zero/span reference, external frequency input bias start/end, alalog input selection, retry after trip, restart after instantaneous power failure, various signal outputs, reduced voltage start, overload restriction, default value setting, deceleration and stop after power failure, AVR function, fuzzy accel/decel, auto-tuning (on-line/off-line), high torque multi operation.

Carrier Frequency Range:
0.5 – 15kHz

Protective Function:
Over-current protection, overload protection, braking resistor overload protection, over-voltage protection, EEPROM error, under-voltage error, CT(Current transformer) error, CPU error, external trip USP error, ground fault, input over-voltage protection, instantaneous power failure, option 1 connection error, option 2 connection error, inverter thermal trip, phase failure detection, IGBT error, thermistor error

Environmental Conditions:

Ambient Operating: -10 ~ 50ºC
Storage Temperature: -20 ~ 65ºC
Humidity: 25 ~ 90 % RH(no condensation)
Vibration: 5.9 m/s^2 (0.6G), 10 ~ 55 Hz
Location: Less than 1000 m of altitude or less, indoors (no corrosive gases or dust)

Color:
Gray

Protective Structure:
IP20 (NEMA 1)

Options (cost extra):

Feedback PCB: Vector control with sensor
Digital input PCB: 4-digit BCD, 16-bit binary
Others: EMI filters, input/output reactors, DC reactors, radio noise filters, braking resistors, braking units, LCR filters, communication cables

Operator:
OPE-S(4-digit LED) Option: OPE-SR(4-digit LED with potentiometer), SRW-OEX (Multilingual (English, French, German, Italian, Spanish, and Portuguese) operator with copy function.

FEATURES:

Powerful Operation with Advanced Sensorless Vector Control

• High starting torque of 200% or greater at 0.5Hz .
• High torque of 150% at approximately OHz is accomplished when SJ300 drives a smaller motor by one frame size. Brake ON/OFF sequence can be easily integrated with this feature.
• Roational fluctuation at low speed has been drastically reduced to enhance process stability and precision.
• High torque multi-motor operation.
• On-line / Off-line auto tuning.Versatile Functions encompass more Applications
• Input/output function
• Third motor constants setting
• Fan ON/OFF selection
• PID operation
• Frequency scaling conversion
• P/PI control selection

Easy Maintenance

• Easy-removable cooling fan and DC bus capacitor
• Removable control circuit terminals

User Friendly Operation

• Ease of Operation with Digital Operator (OPE-SR)
• User Selection of Command Functions (“Quick Menu”)
• Built-In RS485
• Programming Software

Environmental Friendliness

• EMI Filter Available
• Reduced Noise From Control Power Supply

Global Performance

• Conformity to global standards UL, cUL, CE, C-Tick
• Network compatibility with LONWORKS, PROFIBUS, DeviceNet,
• Modbus RTU, and Ethernet with communication options.

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Sensorless Vector PSV6 Series

200V Class

Rated Input Voltage:

1/4 – 3 HP
200 – 240VAC, +5% / -10%,
Single or Three Phase (1Ø or 3Ø)
50/60Hz + 5%.

5 – 10 HP
200 – 240VAC, +5% / -10%,
Three Phase (3Ø)
50/60Hz + 5%.

Rated Output Voltage:
200 – 230V + 10%, 3Ø
According to supply voltage.

PSV6 Series 230V Model Selection Table
HP	Model	kW	kVA	Output (A)
1/4	PSV6-03	0.2	0.6	1.6
1/2	PSV6-05	0.4	1.0	2.6
1	PSV6-10	0.75	1.6	4.0
2	PSV6-20	1.5	3.3	8.0
3	PSV6-30	2.2	4.5	11.0
5	PSV6-50	3.7	7.2	17.5
71/2	PSV6-75	5.5	9.1	24.0
10	PSV6-100	7.5	12.2	32

 

400V Class

Rated Input Voltage:
380 – 460VAC, +10%, 3Ø (only)
50/60Hz + 5%.

Rated Output Voltage:
380 – 460V + 10%, 3Ø
Corresponding to supply voltage.

PSV6 Series 460V Model Selection Table
HP	Model	kW	kVA	Output (A)
1/2	PSV6-051	0.4	1.1	1.5
1	PSV6-11	0.75	1.9	2.5
2	PSV6-21	1.5	3.0	3.8
3	PSV6-31	2.2	4.3	5.5
5	PSV6-51	4.0	6.8	8.6
71/2	PSV6-76	5.5	10.3	13
10	PSV6-101	7.5	12.7	16

Control Method:
Sine-wave pulse width modulation (PWM) control

Output Frequency Range:
0.1 – 360 Hz
To operate the beyond 50/60 Hz,
consult the motor manufacturer
about the maximum allowable speed

Frequency Accuracy:

Digital command:
+ 0.01% of the max. frequency

Analog command:
+ 0.1% (25C + 10C) of the max. frequency

Frequency Setting Resolution:

Digital: 0.1 Hz

Analog: Max. frequency/1000

V/F Characteristics:
V/F optionally variable,
V/F control (constant torque, reduced torque)
Sensorless vector control.
SLV selected, set carrier frequency more than 2.1kHz.

Overload Current Rating:
150%, 60 Seconds

Acceleration/Deceleration Time:
0.1 – 3000 sec. (linear/curve, accel./decel.),
Two stage accel./decel. setting available

Starting Torque:
00% or more – up to 3 HP
180% or more – above 3 HP
At the rated voltage when using a Hitachi standard 3-phase, 4-pole motor. (when selecting high starting torque flux vector control.)

Braking:

Dynamic Braking (without external resister) –
Approx. 100% – up to 1 HP
Approx. 70% – 2 HP
Approx. 20% – above 2 HP

Dynamic Braking (with external resister) –
Approx. 150% – up to 2 HP
Approx. 100% – above 2 HP
The braking torque at capacitive feedback is the average deceleration torque at the shortest deceleration (stoppage from 50 Hz) of the motor itself. It is not the continuous regenerative braking torque. And the average deceleration torque varies with motor loss. This value decreases when operating beyond 50/60 Hz. If a large regeneration torque is required, the optional braking resistor should be used.

DC Braking-
Operating frequency, time and braking force variable.

Input Signal:

Frequency Setting–

Digital Operator Panel:
Up(1) and Down(2) keys/value setting keys.
Potentiometer:
Analog Setting
External signal:
0 ~ 10 VDC (input impedence 10k ohms),
4 ~ 20 mA (input impedence 250k ohms)
Potentiometer: 1k to 2k ohms, variable resistor
The frequency command is the maximum frequency at 9.8V for input voltage 0 – 10 VDC, or at 19.6 mA for input current ~ 20 mA. If this characteristic is not convenient, contact Polyspede.

Forward/Reverse/Run–

Digital Operator Panel:
Run/Stop (Forward/Reverse run change by command)

External signal:
Forward RUN/STOP, Reverse RUN/STOP
Operation command available at terminal assignment
(1a/1b selectable)

Intelligent Input Terminals –
FW (Forward run command), RV (reverse run command, CF1~CF4 (multi-stage speed setting), JG (jogging command), 2CH (2-stage acceleration/deceleration command), FRS (free run stop command), EXT (external trip), USP (USP function), SFT (soft lock), AT (analog current input select signal), RS (reset), PTC (thermal protection), DB (external DC braking command, SET (2nd setting selection), UP (remote control, acceleration), DWN (remote control, deceleration)

Output Signal:

Intelligent Output Terminal –
RUN (running signal), FA1,2 (frequency arrival signal), OL (overload advance notice signal), OD (deviation signal at PID control), AL (alarm signal)

Frequency Monitor–
PWM output: Select analog output frequency monitor,
analog output current monitor or digital output frequency monitor

Alarm Output Contact:
ON for the inverter alarm (1C contact output) (possible to change to OFF for the alarm)

Other Functions:
AVR function, curved acceleration/deceleration, upper/lower limiter, 16-stage speed, fine adjustment of start frequency, carrier frequency change (0.5 to 10 Kz) frequency jump, gain and bias setting, process incing, electronic thermal level adjustment, retry function history monitor, 2nd setting selection, auto tuning, Fan on/off selection PID control, carrier frequency change, frequency jump.

Protective Function:
Overcurrent, overvoltage, undervoltage, overload, extreme high/low temperature, CPU error, memory error, ground fault detection at startup, internal communication error, Electronic thermal, CT error

Environmental Conditions:

Ambient Operating: -10 ~ 50^(o)C
Storage Temperature: -20 ~ 70^(o)C
Humidity: 25 ~ 90 % RH (no condensation)
Vibration: 5.9 m/s^(2) (0.6G), 10 ~ 55 Hz
Location: Less than 1000 m of altitude or less, indoors (no corrosive gases or dust)

Color:
Munsell 8.5YR6.2/0.2, cooling fins in base aluminum.

Protective Structure:
IP20 (NEMA 1)

Options (cost extra):
Remote operator unit, copy unit, cables for the units, Dynamic braking unit, braking resistor, AC reactor, DC reactor, noise filter

FEATURES:

Precise Torque Regulation using Sensorless Vector Control
The torque calculation software (sensorless vector control) developed by Polyspede ensures accurate torque control throughout the entire frequency range, even with general purpose motors.

• High starting PID control provided as standard 16-stage multi speed operation
• Instantaneous power failure retry (frequency stabilization)
• Intelligent terminal system allows you to select only the necessary functions from a full lineup of enhanced functions.
• FAN ON/OFF selection to provide longer cooling fan life
• Incorporated rush current prevention circuit torque of 200% or more (3.7kW-: 180% or more)
• 100% continuous operating torque within a 1: 10 speed range (6 to 60 Hz/5 to 50 Hz) without motor de-rating. (3.7kW-: 1:3 (20-60Hz)

Advance Functions Condensed in One Unit

• Auto tuning to set motor constants
• Second motor setting (Provision to set second motor constants)

Perfect Matchingto Constant Torque Load

The powerful and intelligent SJ100 inverter series solves your applications requirements for high torque at low speeds.
(Regenerative braking circuit incorporated as standard) CONVEYOR TRUCK EXTRUDER MIXER LIFE etc. Simple Operation by Keypad or Terminal

The PSV6 can be started by pushing the RUN button or selection of a terminal mode. Speed can be changed by standard potentiometer, keypad or external signal. Functions are grouped for quick, easy settings.

Compact Size Saves Space

Installation space is reduced by 56% from the J100 series and 11% from the compact L50 series.

Network Compatible World Standard Machine Expands Global Business

The PSV6 Series of world standard machines provide global performance. European low-voltage directive compliant, EMC directive compliant (withdedicated noise filter)
UL, C-UL standards C-tick (Australian EMC requirements, with dedicated noise filter). The line-up is compatible with DEVICE NET, PROFIBUS, etc. with network options.

 

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